Most rusting is from the pure metal becoming oxidized, meaning oxygen from the atmosphere attaches to it and changes it’s chemical properties. Rust can be melted back into metal easily enough, though if a piece of metal rusts into a powder, collecting it all back becomes a challenge. When melting it back, you’ll have impurities that got trapped and will need to remove them to get pure iron back.
Rusting is oxidation, oxygen gas is attacking the metal atoms and chemically binding to them.
Iron oxide specifically has an annoying tendency to crumble to dust so iron and iron-rich alloys can definitely rust away to nothing.
Some other metal oxides stick better and form a protective crust that shields the metal from furher corrosion.
Turning the rust back into pure metal is definitely possible (that’s likely where it came from in the first place), but usually not economically feasible once it’s highly impure and pulverized into orange dust.
Yes – *if* you can keep the rust around. Rust is just iron that has combined with oxygen, and if you heat the rust enough, it will break the bonds, release the oxygen, and give you pure molten iron. Straightforward enough. In fact, most of the iron we mine out of the ground comes out as some form of iron oxide – chemically similar to rust.
The problem is that iron oxide (i.e. rust) wears away much more easily than iron. That’s why you can polish or scrub it off of metal. The rust becomes dust in the air or water, which makes it very hard to collect and recycle.
Say you dropped an iron pan into a big aquarium and left it there for a long time. Eventually the whole thing would rust and dissolve into the water. You could boil or filter the water and reclaim the rust particles from it, and then melt that back into iron.
But in the real world, mostly the rust is going to get blown away, washed away, or even intentionally scrubbed away as part of the restoration process.
**Quote:** “Matter can’t be created or destroyed, they can only transform”.
**ELI16 on chemistry class:** As its not a radioactive reaction, its not fusion or phision, the atoms nuclei stays the same. They might lose electrons and change valences, but they can win new ones and change back.
There are fancy ways to remove the oxygen from the metal, but is generally expensive or not needed and gives a bad result (it won’t have the same size of the original piece), as you can just pulish the metal (only the pure metal in contact with air becomes rust) or create a new piece and give it an anti rush bath/make it with anti rust materials if the size of the piece is important.
**Now, with the real ELI5:** Pure metal links with the oxygen of the air and creates rust. Rust is the matal and oxygen combined, all the metal atoms are still there.
No, we don’t.
Fundamentally, rust is just the metal binding to oxygen from the air. To get rid of that oxygen, there are several processes we can use, the most common being simply smelting the stuff down.
Fun fact: Most metal “ores” are basically the rusted version of said metal plus some rock. So whatever you get after a metal rusts, it is still “purer” than what you get when you dig it out of the ground.
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