If early humans crafted a hammer or an axe from metal for example. How on earth did they craft the first tool that was used to create that hammer or axe. I know you can create a hammer from natural material like stone and an axe from a sharp piece of stone but how did they forge the first metal tools and even weapons?
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Molds, pour and get hammer. Use hammer for new esge to cut. Cut new metal with edge. Make mold with better cutting edge to get more definition and precision……..
For a long time people had stone tools. Stone tools were strong and lasted a long time. But stone tools are hard to make. Imagine finding a hard rock and then grinding it with other rocks to shape it into a tool. Try it: ask your parents for two rocks to grind together. What does it do when you grind the rocks together? Think about how much work it would make to make a tool by grinding hard rocks that way.
People would sometimes find lumps of copper and iron in the ground. They learned that they could use their stone tools to beat those lumps into tools. This was easier than grinding rocks. For a while people used both stone and metal tools, mostly because it wasn’t that often you found a lump of metal just sitting there.
Then people found metal in special rocks in the ground. They learned you can heat those rocks in a very hot fire to get the metal out. You can get a lot of metal from those rocks. Now people started making many more metal tools. They didn’t need stone tools anymore.
One really neat fact: Some of the iron lumps that people found came from space. These lumps swooshed in from space, fell to ground and were later found by people. So people started making iron tools by pounding on space rocks!
Edit: Removed a supposition that is probably true but not not needed. Simplified the language a little more.
Something not explicitly mentioned yet is also that you can just use a wooden or stone hammer to work metal, especially softer ones such as copper. If one absolutely needs to, one could even do steel that way. Rocks are damn hard and can with some effort be put into shapes and sharpened, while wood is good for blunt things and handles.
So…fun fact: a hammer is one of the easiest tools to make in that you take a rock of the right shape and affix it to a stick (with rope or leather) and there you have a hammer. If you happen to have copper or iron as the rock that you picked up (and back when thos was going on, that was a thing that could happen), you had a (very crude) metal hammer.
“Forging” could be done over a campfire, if it was hot enough (at least in the very beginning with copper). The more advanced the metal, the hotter the fire, of course
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Well first you put clay in a fire. Notice that the clay got hard after the fire was out.
Then someone starts making pots out of clay because tempered clay won’t dissolve in water and is much more malleable when it’s wet clay than wood.
Then someone realizes that making a furnace out of clay will make the tempering process much more efficient costing less wood to make more pots.
Then someone notices that the pots get even better if you first make charcoal out of the wood because the temperature can get even higher.
Then someone puts red clay in the super hot furnace that gets so hot that the rust literally turns back into iron. When they are done they notice these small hard pebbles.
Someone decides to collect a bunch of hard metal pebbles and put them all in a furnace. Those pebbles melt together and become a tiny ingot.
Then someone notices these ingots are malleable when super hot. They work on getting the temperature hot enough that the ingot glow and then starts shaping them.
Eventually, someone shapes it into an axe and that’s how you get an axe.
This is way simplified and in reality, the bronze age came before the iron age but it’s how it could have happened I think. (I’m no metallurgist or historian so I’m not qualified to actually answer this question).
The earliest metals were really malleable. They could be forged by using rock. Then, they’d create weapons not by force, but by heat. Melt the copper/tin/etc and create bronze. Just as an example.
There’s a great YouTube series on this called primitive technology. Very entertaining. Basically in some kinds of soil there’s small amounts of metal. You build a wood furnace from mud and get it hot enough to melt the iron out of the soil. You collect all the metal bits, melt them into one and then you can make tools and weapons from them
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Remember that casting doesn’t necessarily require metal tools. Forging and hammering and more does require them. Those more advanced methods developed hundreds and thousands of years later.
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