How do engineers weight-rate support structures?

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Example: An exercise bike that can support 250 lb. Does the engineer find a large enough weight that deforms the bike, then take a fraction of that as the amount it can support?

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You can calculate the strength of the structure based on the material strength properties, shapes and configuration of the structural supports, and location of the load and then you apply a factor of safety to account for manufacturing defects and variances in material properties. If you calculate it can support 200 pounds with a factor of safety of 2 then you rate it for 100 pounds.

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