How do forges melt heat resistant metals like steel…

370 views

So its not so much how do forges melt metals, so much as How do forges melt steel and transport the molten steel without melting the container containing the steel as well. This part has always nagged me in the back of my head and I always forget to find out how this is possible.

In: 8

6 Answers

Anonymous 0 Comments

They use something called a refractory material to line the various containers, and these are a bit like the tiles on the space shuttle, very VERY resistant to heat. They do need to be replaced on a regular schedule, but they keep the containers from melting on the surface.

Anonymous 0 Comments

While steel melts at a relatively high temperature relative to other metals like copper, aluminium, gold, silver and tin etc, it is not at a temperature that is unimaginably high. (maybe 1.5x to 3x).

Things like stone, ceramics, clay and sand can easily withstand the melting temperature of steel. All you need is to make the container out of this kind of materials. (This is why the forge doesn’t melt when steel is melted)

There are also other metals that have higher melting points than steel – titanium for example. But titanium is way too expensive to make into forging containers – a simple clay container is sufficient.

Anonymous 0 Comments

The container used to melt metals is called a crucible.

https://en.m.wikipedia.org/wiki/Crucible

It is usually ceramic, which doesn’t really melt, and can get way hotter than most if not all molten metals without breaking. So they fill it with little pieces of metal, set it in the furnace, and wait for it to melt.

Anonymous 0 Comments

You make it out of something other than metal. Carbon and ceramic are good options for parts of a forge. These materials are way more heat resistant than metal.

These materials are produced by a method other than forging so it doesn’t require anything to be even more heat resistant.

Anonymous 0 Comments

I’ve personally built a crucible that can reach over 1,000C from parts I bought mostly at Home Depot for about $150. Imagine what you could do with an actual budget — there are plenty of materials that can contain molten steel.

Anonymous 0 Comments

As others have pointed out, you use materials in the container that have a higher melting point than the steel you want to melt.

A more interesting question is how do rocket nozzles not melt because they need to deal with both temps and pressures that will melt the materials they’re made of in a matter of only seconds… And they need to do it in an environment that has no air to conduct away the heat…

Part of that answer is to use the cryogenic fuel as coolant before combusting it.