You can make a fake glass known as sugar glass. Its cheap, easy and shatters just like real glass.
[https://en.wikipedia.org/wiki/Sugar_glass](https://en.wikipedia.org/wiki/Sugar_glass)
Cue a recipe for a cheap, safe and very dramatic stunt.
As to why it was often done in the two workers setup? Well I can only speculate on that. But it did provide two people to respond to the calamity, without needing to do a jarring cut to whoever would be upset by the broken glass.
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